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Module 1: Additive Manufacturing Introduction and CAD-CAM for 3D Printing

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Write down the difference between direct slicing and adaptive slicing.

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Direct Slicing vs Adaptive Slicing

Slicing divides a 3D model into thin horizontal layers whose contours guide the deposition path.

  • Direct slicing: the layers are cut directly from the original CAD model (without making an STL), so there is no triangulation error.
  • Adaptive slicing: the layer thickness changes along the height of the part. Thin layers are used where curvature is high, and thick layers where walls are vertical.
MermaidDiagram
Rendering diagram…
Point Direct slicing Adaptive slicing
Input CAD model directly Usually STL (or CAD)
Layer thickness Usually uniform Variable by geometry
Main benefit Removes STL approximation error, smaller files Balances accuracy and build time
Staircase effect Reduced by accurate contours Reduced where it matters
Build time Not directly reduced Reduced (thick layers on flat sections)
Complexity Needs CAD-specific software More complex algorithm
Use High-accuracy parts Curved parts, time-critical builds

Exam tip

Mention staircase effect and that adaptive slicing trades accuracy against build time.

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