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Module 2: Flexible Automation

202214m

Explain the concept of flexible manufacturing system.

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Answer

Flexible Manufacturing System (FMS)

A Flexible Manufacturing System is an integrated, computer-controlled manufacturing system consisting of several automated machine tools/workstations connected by an automated material-handling and storage system and coordinated by a central control system.

Main elements

  1. CNC machine tools/machining centres for processing parts.
  2. Automated material-handling system such as conveyors, AGVs or robots.
  3. Automated storage system for workpieces/tools.
  4. Central computer/control system for scheduling, routing and monitoring.
  5. Tooling and fixture systems that allow quick changeover.
  6. Inspection/measurement systems for quality control.

Characteristics

  • Can manufacture a family of different parts.
  • Automatic routing and scheduling.
  • Quick changeover with little setup time.
  • Computer-based monitoring and control.
  • High utilization and repeatability.

Advantages

FMS combines much of the productivity of dedicated automation with the flexibility needed for product variety. It reduces setup time, work-in-process and material-handling effort while improving utilization and quality.

Limitation: Initial investment, programming, maintenance and system integration costs are relatively high.

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