2026 question paper

Manufacturing Technology

28 questions

  1. Q.1(a). Which of the following is primarily used for locating and holding a workpiece during machining operations? (i) Die (ii) Jig (iii) Gauge (iv) Punch20262m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Which of the following is primarily used for locating and holding a workpiece during machining operations?

    (i) Die

    (ii) Jig

    (iii) Gauge

    (iv) Punch

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  2. Q.1(b). In mould and die design, which material is most commonly used for high-volume production due to its wear resistance? (i) Mild Steel (ii) High-Speed Steel (iii) Tool Steel (iv) Aluminum Alloy20262m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    In mould and die design, which material is most commonly used for high-volume production due to its wear resistance?

    (i) Mild Steel

    (ii) High-Speed Steel

    (iii) Tool Steel

    (iv) Aluminum Alloy

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  3. Q.1(c). Which one of the following is a function unique to a jig, but not a fixture? (i) Holding the workpiece (ii) Locating the workpiece (iii) Guiding the cutting tool (iv) Facilitating the use of less-skilled labor20262m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Which one of the following is a function unique to a jig, but not a fixture?

    (i) Holding the workpiece

    (ii) Locating the workpiece

    (iii) Guiding the cutting tool

    (iv) Facilitating the use of less-skilled labor

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  4. Q.1(d). The basic size from which limits are assigned is called (i) Tolerance (ii) Allowance (iii) Nominal size (iv) Basic size20262m

    Module 2: Metrology

    The basic size from which limits are assigned is called

    (i) Tolerance

    (ii) Allowance

    (iii) Nominal size

    (iv) Basic size

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  5. Q.1(e). Which instrument is most commonly used for precise angular measurement? (i) Vernier caliper (ii) Sine bar (iii) Micrometer (iv) Dial gauge20262m

    Module 2: Metrology

    Which instrument is most commonly used for precise angular measurement?

    (i) Vernier caliper

    (ii) Sine bar

    (iii) Micrometer

    (iv) Dial gauge

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  6. Q.1(f). Which metrology instrument is typically preferred for non-contact, high-resolution 3D mapping of the complete surface topography (surface integrity) of a finely machined component? (i) Stylus Profilometer (Contact) (ii) Coordinate Measuring Machine (iii) Scanning White Light Interferometer (iv) Optical Comparator20262m

    Module 3: Metrology in Tool Wear and Part Quality

    Which metrology instrument is typically preferred for non-contact, high-resolution 3D mapping of the complete surface topography (surface integrity) of a finely machined component?

    (i) Stylus Profilometer (Contact)

    (ii) Coordinate Measuring Machine

    (iii) Scanning White Light Interferometer

    (iv) Optical Comparator

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  7. Q.1(g). Selective assembly is adopted to (i) Increase machining time (ii) Reduce manufacturing cost while maintaining fit (iii) Eliminate inspection (iv) Increase tolerance20262m

    Module 4: Assembly Practices

    Selective assembly is adopted to

    (i) Increase machining time

    (ii) Reduce manufacturing cost while maintaining fit

    (iii) Eliminate inspection

    (iv) Increase tolerance

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  8. Q.1(h). Which parameter is most critical for assessing surface integrity after machining? (i) Hardness (ii) Surface roughness (iii) Grain size (iv) Cutting speed20262m

    Module 3: Metrology in Tool Wear and Part Quality

    Which parameter is most critical for assessing surface integrity after machining?

    (i) Hardness

    (ii) Surface roughness

    (iii) Grain size

    (iv) Cutting speed

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  9. Q.1(i). In microscale machining, process metrology primarily focuses on (i) Dimensional accuracy at macro level (ii) Tool life prediction only (iii) Nano-level surface finish and micro-feature accuracy (iv) Reducing cutting fluid usage20262m

    Module 3: Metrology in Tool Wear and Part Quality

    In microscale machining, process metrology primarily focuses on

    (i) Dimensional accuracy at macro level

    (ii) Tool life prediction only

    (iii) Nano-level surface finish and micro-feature accuracy

    (iv) Reducing cutting fluid usage

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  10. Q.1(j). In Electrical Discharge Machining, material removal occurs due to (i) Mechanical abrasion (ii) Electrochemical dissolution (iii) Thermal erosion caused by electrical sparks (iv) Laser heating20262m

    Module 5: Unconventional Machining Processes

    In Electrical Discharge Machining, material removal occurs due to

    (i) Mechanical abrasion

    (ii) Electrochemical dissolution

    (iii) Thermal erosion caused by electrical sparks

    (iv) Laser heating

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  12. Q.2(a). Explain the design considerations for moulds and dies used in manufacturing industries.20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Explain the design considerations for moulds and dies used in manufacturing industries.

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  13. Q.2(b). Discuss the types of moulds and dies used in conventional and non-conventional machining processes.20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Discuss the types of moulds and dies used in conventional and non-conventional machining processes.

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  14. Q.3(a). Explain the principles of jig and fixture design with neat sketches.20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Explain the principles of jig and fixture design with neat sketches.

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  15. Q.3(b). Explain the configuration of press tools and discuss the design procedure of punch and die.20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Explain the configuration of press tools and discuss the design procedure of punch and die.

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  16. Q.4(a). Define rake angle and clearance angle for a single-point cutting tool. Briefly explain the function of each angle.20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Define rake angle and clearance angle for a single-point cutting tool. Briefly explain the function of each angle.

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  17. Q.4(b). Define flash and gutter in the context of impression forging die design. Explain the purpose of the flash and gutter.20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Define flash and gutter in the context of impression forging die design. Explain the purpose of the flash and gutter.

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  18. Q.5(a). Explain the concept of limits, fits, and tolerances with suitable examples. Why are they important in manufacturing?20267m

    Module 2: Metrology

    Explain the concept of limits, fits, and tolerances with suitable examples. Why are they important in manufacturing?

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  19. Q.5(b). Explain the working principle and types of comparators used in dimensional measurement.20267m

    Module 2: Metrology

    Explain the working principle and types of comparators used in dimensional measurement.

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  20. Q.6(a). Discuss gauge design principles and the Taylor's principle of gauge design.20267m

    Module 2: Metrology

    Discuss gauge design principles and the Taylor's principle of gauge design.

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  21. Q.6(b). Explain the principle of interferometry and its industrial applications.20267m

    Module 2: Metrology

    Explain the principle of interferometry and its industrial applications.

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  22. Budget App•POCKETLY

    Pocketly on Android

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  23. Q.7(a). Discuss manufacturing and assembly process planning. Explain selective assembly with advantages and limitations.20267m

    Module 4: Assembly Practices

    Discuss manufacturing and assembly process planning. Explain selective assembly with advantages and limitations.

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  24. Q.7(b). Compare Water Jet Machining and Abrasive Water Jet Machining in terms of working principle, applications, and limitations.20267m

    Module 5: Unconventional Machining Processes

    Compare Water Jet Machining and Abrasive Water Jet Machining in terms of working principle, applications, and limitations.

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  25. Q.8(a). Describe the principle of Ultrasonic Machining and discuss the effect of process parameters on Material Removal Rate.20267m

    Module 5: Unconventional Machining Processes

    Describe the principle of Ultrasonic Machining and discuss the effect of process parameters on Material Removal Rate.

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  26. Q.8(b). Discuss the principle, MRR, surface finish and tool wear characteristics in EDM.20267m

    Module 5: Unconventional Machining Processes

    Discuss the principle, MRR, surface finish and tool wear characteristics in EDM.

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  27. Q.9(a). Write short note on: Principles of forging die design and factors affecting die life20267m

    Module 1: Tooling for Conventional and Non-Conventional Machining Processes

    Write short note on: Principles of forging die design and factors affecting die life

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  28. Q.9(b). Write short note on: Explain different material handling systems and devices used in assembly operations20267m

    Module 4: Assembly Practices

    Write short note on: Explain different material handling systems and devices used in assembly operations

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  29. Q.9(c). Write short note on: Electron Beam Machining and Plasma Arc Machining20267m

    Module 5: Unconventional Machining Processes

    Write short note on: Electron Beam Machining and Plasma Arc Machining

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  30. Q.9(d). Write short note on: Compare AJM, WJM, AWJM20267m

    Module 5: Unconventional Machining Processes

    Write short note on: Compare AJM, WJM, AWJM

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