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Module 1: Introduction to Robot Programming

20267m

Explain how the controller coordinates robot movement.

Worked SolutionAI Assisted

How the controller coordinates robot movement

MermaidDiagram
Rendering diagram…

Steps

  1. Interpretation: the program interpreter reads the next motion command with its target, speed and zone data.
  2. Trajectory planning: the planner builds a path with acceleration, constant-speed and deceleration phases.
  3. Interpolation: intermediate points are calculated at a fixed cycle time (a few milliseconds).
  4. Inverse kinematics: each Cartesian point is converted into joint angles.
  5. Joint synchronisation: all joints start and stop together so the tool follows the planned path.
  6. Servo control: each joint loop compares the set-point with encoder feedback and corrects the error, typically with PID control, u = Kp·e + Ki·∫e dt + Kd·de/dt.
  7. Sensor and I/O coordination: the controller waits for or reacts to signals, for example a conveyor sensor, using interlocks.
  8. Safety monitoring: limits, collisions and emergency stop are checked continuously.

Exam tip

The key sequence is instruction, interpolation, inverse kinematics, servo loop.

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