Signal Conditioning and Data Acquisition System

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Module 4: DAQ Systems

  1. Q1(h). A microcontroller-based DAQ system mainly performs: (i) Data storage only (ii) Conversion of physical signals into digital form (iii) Power amplification (iv) Battery charging2025?m

    Module 4: DAQ Systems

    A microcontroller-based DAQ system mainly performs:
    (i) Data storage only
    (ii) Conversion of physical signals into digital form
    (iii) Power amplification
    (iv) Battery charging

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    Worked Solution

    Answer

    Correct option: (ii) Conversion of physical signals into digital form

    Explanation

    A microcontroller-based DAQ system acquires signals from sensors and converts them into digital values for processing.

    The typical sequence is:

    Sensor → Signal Conditioning → ADC → Microcontroller → Processing/Storage/Communication

    For example, an analog temperature sensor may produce 0–5 V. The ADC inside or connected to the microcontroller converts this voltage into a digital code, which the microcontroller can use to calculate temperature.

    Therefore, the correct answer is (ii).

  2. Q5(b). Explain the architecture and working of a microcontroller-based Data Acquisition (DAQ) system.20257m

    Module 4: DAQ Systems

    Explain the architecture and working of a microcontroller-based Data Acquisition (DAQ) system.

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    Worked Solution

    Solution: Microcontroller-Based DAQ System

    Definition

    A microcontroller-based DAQ system uses a microcontroller to acquire, digitize, process, store and/or transmit sensor data.

    Architecture

    Sensor
      ↓
    Signal Conditioning
      ↓
    ADC ───────────────┐
      ↓                │
    Microcontroller ← Timers / Interrupts
      ↓
    Data Processing
      ├──→ Display
      ├──→ Memory / SD Card
      └──→ UART / SPI / I²C / USB → Computer/Network
    

    Working

    1. A sensor measures the physical quantity.
    2. Signal conditioning amplifies and filters the sensor output.
    3. The ADC converts the analog signal to digital data.
    4. The microcontroller samples the data at a programmed rate.
    5. Firmware performs scaling, calibration, filtering or feature extraction.
    6. The processed data is displayed, stored or transmitted.
    7. The controller can also generate control outputs based on measured data.

    Important Components

    • Sensors/transducers
    • Signal-conditioning circuits
    • ADC
    • Microcontroller
    • Timers and interrupts
    • Memory/storage
    • Communication interfaces
    • Display or actuator interface

    Advantages

    • Compact and low cost.
    • Programmable and flexible.
    • Easy data logging.
    • Real-time processing.
    • Multiple communication options.
    • Suitable for portable biomedical and industrial instruments.

    Example: Temperature Logger

    Temperature Sensor
           ↓
    Amplifier + Low-pass Filter
           ↓
    ADC
           ↓
    Microcontroller
           ↓
    Convert Code → Temperature
           ↓
    SD Card / LCD / USB
    

    The microcontroller periodically samples the temperature, converts the ADC code into temperature units, adds a timestamp and stores the result.

    Conclusion

    A microcontroller-based DAQ integrates measurement, conversion, processing, communication and storage into a compact embedded system.

  3. Q5(c). Describe hardware communication interface programming used to connect data loggers in microcontroller-based DAQ systems.20257m

    Module 4: DAQ Systems

    Describe hardware communication interface programming used to connect data loggers in microcontroller-based DAQ systems.

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    Worked Solution

    Solution: Hardware Communication Interface Programming for Data Loggers

    A data logger needs communication interfaces to transfer acquired data between the microcontroller, sensors, memory devices and computers.

    1. SPI

    SPI (Serial Peripheral Interface) is a synchronous, high-speed interface using signals such as SCLK, MOSI, MISO and CS.

    MCU SCLK ───────── Device
    MCU MOSI ───────── Device
    MCU MISO ───────── Device
    MCU CS   ───────── Device
    

    It is commonly used with SD cards, external ADCs and DACs.

    Programming sequence

    1. Configure SPI clock and mode.
    2. Configure GPIO pins.
    3. Select the slave using CS.
    4. Transmit command/address/data bytes.
    5. Read returned data when required.
    6. Release CS.

    2. I²C

    I²C uses two lines:

    • SDA: data
    • SCL: clock

    It supports multiple addressed devices on the same bus.

    Typical sequence:

    START → Address + R/W → ACK → Data → ACK → STOP

    It is useful for EEPROMs, sensors and low-speed peripherals.

    3. UART/USART

    UART is an asynchronous serial interface using TX and RX. A typical frame contains a start bit, data bits, optional parity and stop bit(s).

    Typical configuration includes:

    • Baud rate
    • Data bits
    • Parity
    • Stop bits

    UART is commonly used to transfer logged data to a PC or another controller.

    4. USB

    USB provides higher-speed communication between the embedded data logger and a host computer. Firmware must configure the appropriate USB device class and endpoints according to the application.

    Basic Data Logger Flow

    Sensor → ADC → MCU RAM/Buffer → Communication Interface → Storage/PC
    

    The firmware normally uses a buffer so that data acquisition can continue while blocks of data are written to storage.

    Interface Selection

    Interface Main advantage Typical use
    SPI High speed, simple SD card, ADC/DAC
    I²C Addressed multi-device bus Sensors, EEPROM
    UART Simple point-to-point PC/debug/modem
    USB High-speed host connection PC data transfer

    Conclusion

    Communication interface programming involves configuring the peripheral, transferring data according to its protocol, handling errors/timeouts and buffering acquired samples so that continuous logging is reliable.

  4. Q8(b). A system uses an SPI-based 8-bit DAC to generate an analog output signal between 0–5 V. (i) Explain the SPI timing requirements and derive the formula for DAC output voltage. (ii) If the SPI clock is 4 MHz, calculate the maximum update rate achievable.20257m

    Module 4: DAQ Systems

    A system uses an SPI-based 8-bit DAC to generate an analog output signal between 0–5 V.
    (i) Explain the SPI timing requirements and derive the formula for DAC output voltage.
    (ii) If the SPI clock is 4 MHz, calculate the maximum update rate achievable.

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    Worked Solution

    Solution: SPI 8-bit DAC

    Given:

    • DAC resolution = 8 bits
    • Output range = 0–5 V
    • SPI clock = 4 MHz

    (i) SPI Timing and DAC Output

    SPI is a synchronous serial protocol. The master provides the clock on SCLK, sends data on MOSI, and selects the DAC using chip select (CS).

    Typical sequence:

    CS ↓ → Send command/data bits on MOSI → Clock pulses → CS ↑ → DAC updates output
    

    The exact sampling clock edge and timing depend on the DAC's SPI mode specified in its datasheet.

    For an ideal 8-bit DAC, the input code ranges from:

    0 to 281=2550\text{ to }2^8-1=255

    For a 0–5 V output using the common ideal endpoint convention:

    Vout=D255×5V_{out}=\frac{D}{255}\times5

    where DD is the decimal DAC code.

    Thus:

    • D=0Vout=0D=0 \Rightarrow V_{out}=0 V
    • D=255Vout=5D=255 \Rightarrow V_{out}=5 V

    The approximate voltage step is:

    5256=19.53 mV\frac{5}{256}=19.53\text{ mV}

    The exact transfer function should follow the DAC datasheet if it uses a different reference/output convention.

    (ii) Maximum Update Rate

    An 8-bit DAC requires at least 8 clock cycles per update if the SPI frame contains only the 8 data bits.

    SPI clock:

    fSPI=4 MHzf_{SPI}=4\text{ MHz}

    Therefore:

    fupdate,max=4×1068f_{update,max}=\frac{4\times10^6}{8}

    fupdate,max=500,000 updates/s\boxed{f_{update,max}=500,000\text{ updates/s}}

    or:

    500 kUpdates/s\boxed{500\text{ kUpdates/s}}

    Important practical note

    If the DAC requires more than 8 bits per SPI frame—for example, command bits, address bits or control bits—the actual maximum update rate will be lower:

    fupdate,max=fSPINbits/framef_{update,max}=\frac{f_{SPI}}{N_{bits/frame}}

    Final Answer

    • DAC output: Vout=D255×5V_{out}=\frac{D}{255}\times5 V under the stated endpoint convention.
    • Approximate LSB step: 19.53 mV.
    • Maximum theoretical update rate for an 8-bit frame: 500 kUpdates/s.