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Module 3: Force and Torque measurment

20247m

What Is a Strain Gauge Sensor and How Does It Work? Write its Advantages, Disadvantages & Applications.

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Answer

1. What is Strain Gauge?

Resistive sensor measuring strain ϵ=ΔL/L\epsilon = \Delta L/L via resistance change. Bonded to structure, deforms with it.

2. How It Works

Resistance R=ρL/AR=\rho L/A. Strained → LL ↑, AA ↓ → RR changes: ΔR/R=GF⋅ϵ\Delta R/R = G_F \cdot \epsilon, GFG_F gauge factor (~2). Wheatstone bridge measures ΔR\Delta R: Vo=Vs⋅(ΔR/4R)V_o = V_s \cdot (\Delta R/4R) for quarter bridge.

3. Advantages

  • High sensitivity for force/pressure/weight.
  • Small, cheap, static + dynamic.
  • Easy bridge interfacing.

4. Disadvantages

  • Temperature drift (needs compensation).
  • Small signal (mV) needs amplification.
  • Bonding sensitive, hysteresis.
  • Nonlinear for large strain.

5. Applications

  • Load cells, weighing scales.
  • Robot force sensing, torque measurement.
  • Structural health monitoring.
  • Pressure diaphragms.

Final Answer

Strain gauge = ΔR/R=GFϵ\Delta R/R=G_F\epsilon via Wheatstone bridge; advantages high sensitivity for force, used in load cells/robot force, disadvantages temperature drift and small signal.

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