2024 question paper

Robotics Sensors and Actuators

28 questions

  1. Q1a. Which of the following sensors is primarily used to detect the presence of an object without physical contact, often utilizing infrared radiation to measure proximity? (i) Tactile sensor (ii) Photodiode (iii) Collision sensor (iv) IR proximity sensor20242m

    Module 1: Sensor classifications and characteristics

    Which of the following sensors is primarily used to detect the presence of an object without physical contact, often utilizing infrared radiation to measure proximity?
    (i) Tactile sensor
    (ii) Photodiode
    (iii) Collision sensor
    (iv) IR proximity sensor

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    Worked Solution

    Answer

    Correct Option: (iv) IR proximity sensor

    Explanation

    IR proximity sensor detects presence without physical contact by emitting infrared radiation and measuring reflected IR intensity / time-of-flight.

    • Tactile sensor → requires contact (force/pressure).
    • Photodiode → detects light intensity, not specifically proximity.
    • Collision sensor → contact/impact detection.

    IR proximity (and also ultrasonic) uses IR LED + photodiode pair; distance ∝ reflected intensity.

    Final Answer

    IR proximity sensor → Option (iv).

  2. Q1b. A Sensor is a: (i) Subsystem (ii) Module (iii) Machine (iv) All the above20242m

    Module 1: Sensor classifications and characteristics

    A Sensor is a:
    (i) Subsystem
    (ii) Module
    (iii) Machine
    (iv) All the above

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    Worked Solution

    Answer

    Correct Option: (i) Subsystem (also accepted as (ii) Module — sensor is a modular subsystem)

    Explanation

    Sensor: Device/subsystem that converts physical stimulus (light, force, proximity, temperature) into electrical signal measurable by controller.

    • Subsystem: Part of larger robot system that performs sensing.
    • Module: Sometimes called sensing module (self-contained).
    • Machine: Complete robot or actuator system, not just sensor.
    • All the above: Incorrect because sensor alone is not a complete machine.

    In robotics hierarchy: Robot System → Subsystems (Sensing, Actuation, Control) → Modules. Sensor belongs to sensing subsystem.

    If exam key expects most general, (i) Subsystem (or (ii) Module if they treat module=subsystem). Some keys mark (iv) All the above as sensor can be viewed at any abstraction, but technically Subsystem is precise.

    Final Answer

    Sensor is a Subsystem (modular sensing unit) → Option (i) (acceptable as (ii) Module).

  3. Q1c. MARG sensor is abbreviated as: (i) Magnetic Angular Rate and Gravity (ii) Magnitude Angular Rate and Gravity (iii) Magnetic Angular Resistance Gravity (iv) None of the above20242m

    Module 2: Position and velocity measurment

    MARG sensor is abbreviated as:
    (i) Magnetic Angular Rate and Gravity
    (ii) Magnitude Angular Rate and Gravity
    (iii) Magnetic Angular Resistance Gravity
    (iv) None of the above

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    Worked Solution

    Answer

    Correct Option: (i) Magnetic Angular Rate and Gravity

    Explanation

    MARG = Magnetic, Angular Rate, and Gravity sensor.

    Components:

    • M = Magnetometer (magnetic field, heading)
    • A = Angular Rate = Gyroscope (angular velocity)
    • R = Rate (redundant) - sometimes expanded as Magnetic
    • G = Gravity = Accelerometer (gravity vector)

    MARG = 9-DOF IMU: 3-axis magnetometer + 3-axis gyro + 3-axis accelerometer. Used for orientation estimation (AHRS) via sensor fusion (complementary / Kalman).

    Other expansions (Magnitude, Resistance) are incorrect.

    Final Answer

    Magnetic Angular Rate and Gravity → Option (i).

  4. Q1d. Which of the following is considered as input to a sensor? (i) Microcontroller (ii) Passive IR sensor (iii) Processor (iv) Drivers20242m

    Module 1: Sensor classifications and characteristics

    Which of the following is considered as input to a sensor?
    (i) Microcontroller
    (ii) Passive IR sensor
    (iii) Processor
    (iv) Drivers

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    Worked Solution

    Answer

    Correct Concept: Physical measurand (e.g., IR radiation, temperature, force) is the true input to a sensor — none of (i)-(iv) is a physical stimulus. If forced to choose from given options, the intended exam key is often (iv) Drivers (excitation/drivers provide operating input) or (ii) Passive IR sensor as example, but technically the question is flawed.

    Explanation

    Sensor model: Physical stimulus → Sensor → Electrical signal → Conditioning → Microcontroller/Processor.

    • Input to sensor: Physical phenomenon (light, heat, pressure, proximity, magnetic field).
    • Output from sensor: Electrical signal (voltage/current/resistance change) sent to microcontroller/processor.
    • Drivers: Provide excitation/power to active sensors, not measurand.
    • Passive IR sensor: Itself a sensor (detects IR), not input to another sensor.
    • Microcontroller/Processor: Receives sensor output, not input to sensor.

    Hence strictly none of (i)-(iv) is the measurand input. In many university keys, they treat “Drivers / excitation circuit” as the electrical input that powers the sensor, so (iv) Drivers is marked, or they mistakenly list (ii) Passive IR sensor as example of sensor type.

    Final Answer

    True input = physical stimulus (IR, force, etc.). Among options, (iv) Drivers (excitation) is closest as electrical input; otherwise the question is ambiguous and none correctly describes the measurand input.

  5. Q1e. An IR sensor that only detects IR radiation but does not emit is called: (i) Active IR sensor (ii) Passive IR sensor (iii) Both a and b (iv) Resistive IR sensor20242m

    Module 1: Sensor classifications and characteristics

    An IR sensor that only detects IR radiation but does not emit is called:
    (i) Active IR sensor
    (ii) Passive IR sensor
    (iii) Both a and b
    (iv) Resistive IR sensor

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    Worked Solution

    Answer

    Correct Option: (ii) Passive IR sensor

    Explanation

    • Active IR: Has emitter (IR LED) + detector (photodiode). Emits IR, measures reflection (proximity, distance).
    • Passive IR (PIR): Only detector, no emitter. Detects IR radiation emitted by objects (human body ~9-10 µm). Used in motion detection, security.

    Resistive IR not standard term.

    Final Answer

    Passive IR → Option (ii).

  6. Q1f. Which of the following types of speed is measured by a tachometer encoder? (i) False pulse (ii) Single revolution in multiple track (iii) Forward and inverse direction (iv) Exact position of the motor shaft20242m

    Module 2: Position and velocity measurment

    Which of the following types of speed is measured by a tachometer encoder?
    (i) False pulse
    (ii) Single revolution in multiple track
    (iii) Forward and inverse direction
    (iv) Exact position of the motor shaft

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    Worked Solution

    Answer

    Correct Option: (iii) Forward and inverse direction (tachometer with quadrature measures bidirectional speed)

    Explanation

    Tachometer encoder (incremental / quadrature) measures rotational speed and direction.

    • Quadrature (A/B channels) 90° out of phase → via phase lead/lag determines forward vs reverse and counts pulses → speed ω=Δpulses/Δt \omega = \Delta\text{pulses}/\Delta t.
    • False pulse: Noise, not speed type.
    • Single revolution in multiple track: Absolute encoder (Gray code), measures absolute angle, not tachometric speed.
    • Exact position: Position encoder, not tachometer.

    Tachogenerator gives analog voltage ∝ speed, but quadrature encoder gives digital bidirectional speed.

    Final Answer

    Forward and inverse direction speed (bidirectional) → Option (iii).

  7. Q1g. What will be the number of tracks for the resolution of 11.25 degrees for an encoder? (i) 4 (ii) 5 (iii) 6 (iv) 820242m

    Module 2: Position and velocity measurment

    What will be the number of tracks for the resolution of 11.25 degrees for an encoder?
    (i) 4
    (ii) 5
    (iii) 6
    (iv) 8

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    Worked Solution

    Answer

    Correct Option: (ii) 5

    Explanation

    Encoder resolution: Resolution=360°2n\text{Resolution} = \frac{360°}{2^{n}} where nn = number of tracks (bits).

    Given resolution =11.25°= 11.25°:

    2n=36011.25=322^{n} = \frac{360}{11.25} = 32

    n=log⁡232=5n = \log_2 32 = 5

    Final Answer

    5 tracks → Option (ii) (32 positions).

  8. Q1h. In which type of system does power transmission take place through compressed air? (i) Fluid power system (ii) Pneumatic system (iii) Hydraulic system (iv) Stepper motors20242m

    Module 4: Robotic actuators

    In which type of system does power transmission take place through compressed air?
    (i) Fluid power system
    (ii) Pneumatic system
    (iii) Hydraulic system
    (iv) Stepper motors

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    Worked Solution

    Answer

    Correct Option: (ii) Pneumatic system (also (i) Fluid power system is broader)

    Explanation

    • Pneumatic: Uses compressed air (pneuma = air) for power transmission. Clean, fast, low force.
    • Hydraulic: Uses pressurized liquid (oil).
    • Fluid power system: Umbrella term for both pneumatic + hydraulic. Pneumatic is the specific air-based subset.
    • Stepper motors: Electrical.

    If exam expects broad category, (i) Fluid power is also true, but (ii) Pneumatic is precise for air.

    Final Answer

    Compressed air → Pneumatic → Option (ii) (fluid power is generic).

  9. Q1i. A variable reluctance stepper motor is constructed of material with salient poles: (i) Paramagnetic (ii) Diamagnetic (iii) Ferromagnetic (iv) Non-magnetic20242m

    Module 5: Introduction to motors

    A variable reluctance stepper motor is constructed of material with salient poles:
    (i) Paramagnetic
    (ii) Diamagnetic
    (iii) Ferromagnetic
    (iv) Non-magnetic

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    Worked Solution

    Answer

    Correct Option: (iii) Ferromagnetic

    Explanation

    Variable Reluctance (VR) stepper: Rotor and stator salient poles made of soft ferromagnetic material (e.g., silicon steel, soft iron) with high permeability.

    • Ferromagnetic: Strongly attracted to magnetic field, low reluctance → torque via reluctance variation.
    • Paramagnetic: Weakly attracted, insufficient.
    • Diamagnetic: Repelled.
    • Non-magnetic: No interaction.

    Rotor has no windings or magnets; torque produced by tendency to minimize reluctance (align poles).

    Final Answer

    Ferromagnetic → Option (iii).

  10. Q1j. A stepping motor is a _____ device. (i) Mechanical (ii) Electrical (iii) Analogue (iv) Incremental20242m

    Module 5: Introduction to motors

    A stepping motor is a _____ device.
    (i) Mechanical
    (ii) Electrical
    (iii) Analogue
    (iv) Incremental

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    Worked Solution

    Answer

    Correct Option: (iv) Incremental

    Explanation

    Stepper motor moves in discrete angular steps (e.g., 1.8° per pulse) in response to digital pulses. It is incremental / digital device.

    • Each pulse → one step, position = count × step angle.
    • Open-loop position control without feedback.
    • Also electromechanical (electrical + mechanical), but “incremental” distinguishes it from continuous analog motors.

    Final Answer

    Incremental (digital) → Option (iv).

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  12. Q2a. What is a Tactile Sensor? How it Works? Write its Types, Advantages, Disadvantages & Applications.20247m

    Module 1: Sensor classifications and characteristics

    What is a Tactile Sensor? How it Works? Write its Types, Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is a Tactile Sensor?

    Tactile sensor = artificial skin that detects contact—force, pressure, texture, slip, vibration—when robot touches object. Mimics human sense of touch. Output is electrical signal proportional to contact parameters.

    MermaidDiagram
    Rendering diagram…

    2. How It Works

    • Contact → Mechanical deformation of sensing element (elastomer, diaphragm, piezoelectric).
    • Transduction: Deformation → change in resistance / capacitance / charge / optical intensity.
    • Signal conditioning: Amplification, filtering, ADC → controller maps to force/pressure.

    Example (piezoresistive): R∝1/AR \propto 1/A, V=IRV = IR, pressure ↑ → RR ↓ → VV change.

    3. Types

    Type Principle Example
    Piezoresistive Resistance changes with pressure Conductive rubber, strain gauge
    Capacitive C=ϵA/dC=\epsilon A/d, dd changes Parallel plate with elastic dielectric
    Piezoelectric Charge on stress (Q=d33FQ=d_{33}F) PVDF, quartz
    Optical Light intensity/FTIR Fiber optic tactile
    Magnetic Hall effect Magnet + Hall sensor
    Resistive array Matrix of tactels Robot skin arrays

    4. Advantages

    • Object detection, grip force control, slip detection.
    • Lightweight, flexible (for dexterous hands).
    • High resolution arrays (10k tactels).
    • Non-vision contact sensing.

    5. Disadvantages

    • Wear, hysteresis, drift (piezoresistive).
    • Complex wiring for arrays.
    • Limited bandwidth (piezoelectric only dynamic).
    • Calibration needed, temperature sensitive.

    6. Applications

    • Robot gripping (force feedback for delicate objects).
    • Prosthetic hands / haptics.
    • Surface texture inspection, assembly (peg-in-hole).
    • Humanoid skin, slip detection for stable grasp.
    • Medical palpation, minimally invasive surgery.

    Final Answer

    Tactile sensor = contact force/pressure transducer; works via deformation → R/C/QR/C/Q change; types piezoresistive/capacitive/piezoelectric/optical; used for grip control, prosthetics, assembly with advantages of contact sensing but disadvantages of wear and calibration.

  13. Q2b. What is a Proximity Sensor? How it Works? Write its Types, Advantages, Disadvantages & Applications.20247m

    Module 1: Sensor classifications and characteristics

    What is a Proximity Sensor? How it Works? Write its Types, Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is Proximity Sensor?

    Sensor that detects presence of nearby object without physical contact via field/radiation. Range typically 0–50 cm (IR, ultrasonic, inductive). Output binary (present/absent) or analog (distance).

    2. How It Works

    Object entering sensing field disturbs field → detector measures change → threshold → output.

    • Inductive: Oscillator coil → eddy currents in metal → amplitude drop → comparator.
    • Capacitive: Electrode capacitance C=ϵA/dC=\epsilon A/d → object changes ϵ\epsilon → frequency shift.
    • IR: IR LED emits, photodiode measures reflected intensity I∝1/d2I\propto1/d^2.
    • Ultrasonic: Emit chirp, measure time-of-flight d=c⋅TOF/2d=c\cdot TOF/2.
    MermaidDiagram
    Rendering diagram…

    3. Types

    Type Target Principle Range
    Inductive Metal Eddy current 1–10 mm
    Capacitive Any (dielectric) Capacitance 0–20 mm
    IR Reflective IR reflection 2–30 cm
    Ultrasonic Any TOF 2cm–4m
    ** Hall/Magnetic** Magnet Hall effect mm

    4. Advantages

    • Non-contact → no wear.
    • Fast response (ms).
    • Reliable in dirty environments (vs vision).
    • Simple interface (digital/analog).

    5. Disadvantages

    • Limited range.
    • Material dependence (inductive only metal, IR affected by color).
    • Ambient interference (light, sound, temperature).
    • Not precise distance (except ultrasonic).

    6. Applications

    • Robot obstacle avoidance, end-effector positioning.
    • Conveyor part detection, mobile robot navigation.
    • Security systems, touchless switches.
    • Assembly line counting.

    Final Answer

    Proximity = non-contact presence detector via electromagnetic/acoustic field disturbance; types inductive/capacitive/IR/ultrasonic; used for avoidance and detection with non-contact advantage but limited range/material dependence.

  14. Q3a. What is an Optical encoder? How it Works? Write its Types, Advantages, Disadvantages & Applications.20247m

    Module 2: Position and velocity measurment

    What is an Optical encoder? How it Works? Write its Types, Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is Optical Encoder?

    Device that converts rotary/linear position to digital pulses via light interruption. Resolution =360°/2n=360°/2^n where nn tracks.

    2. How It Works

    LED → Code disk (opaque/transparent sectors) → Photodetector. Rotation interrupts beam → pulses count = angle, quadrature phase → direction.

    • Incremental: Tracks A/B 90° shifted → pulses, index Z. Count pulses ΔN\Delta N → angle θ=ΔN×\theta = \Delta N \times resolution.
    • Absolute: nn concentric tracks Gray code → unique nn-bit word per position, no homing.

    3. Types

    Type Principle Output
    Incremental (quadrature) Two tracks A/B Pulses + direction
    Absolute nn-track Gray Absolute nn-bit code
    Linear Strip scale Linear position
    Rotary Disk Angle

    4. Advantages

    • High resolution (0.1°0.1°), accuracy.
    • Non-contact (no wear vs potentiometer).
    • Digital output directly to controller.
    • Fast response.

    5. Disadvantages

    • Incremental loses position on power-off (needs homing).
    • Dust/light contamination sensitive.
    • Costlier than potentiometer for low resolution.

    6. Applications

    • Robot joint feedback, servo motors.
    • CNC, 3D printer, conveyor positioning.
    • Mobile odometry.

    Final Answer

    Optical encoder = light-interruption position sensor; counts pulses (incremental) or reads Gray code (absolute); high-resolution non-contact feedback for robot joints/CNC, needs homing for incremental.

  15. Q3b. What is an Accelerometer? How it Works? Write its Types, Advantages, Disadvantages & Applications.20247m

    Module 2: Position and velocity measurment

    What is an Accelerometer? How it Works? Write its Types, Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is Accelerometer?

    Sensor measuring linear acceleration (m/s²) including gravity, via inertia. Output = acceleration vector.

    2. How It Works

    Proof mass mm suspended by spring. Acceleration aa → force F=maF=ma displaces mass x=F/kx=F/k → displacement → transduction.

    • Capacitive MEMS: Movable plate between fixed plates, C=ϵA/dC=\epsilon A/d, dd changes with aa.
    • Piezoresistive: Strain gauge on cantilever.
    • Piezoelectric: Charge on crystal.

    3. Types

    Type Principle Range
    Capacitive MEMS CC change ±2g to ±16g
    Piezoresistive RR change High-g shock
    Piezoelectric QQ Vibration only
    Thermal Convection Low-g

    4. Advantages

    • Measures tilt (gravity component) + vibration.
    • Small MEMS, low power.
    • 3-axis available.

    5. Disadvantages

    • Measures a+ga+g → needs fusion to get orientation.
    • Drift, noise, temperature sensitive.
    • Cannot measure constant velocity.

    6. Applications

    • IMU for robot/drone stabilization.
    • Tilt sensing, fall detection.
    • Vibration monitoring, impact detection.
    • Smartphone auto-rotate, step counting.

    Final Answer

    Accelerometer = proof-mass inertia sensor F=maF=ma → C/R/QC/R/Q change; types MEMS capacitive/piezoresistive; advantages tilt+vibration sensing, used in IMU and motion tracking.

  16. Q4a. What Is a Strain Gauge Sensor and How Does It Work? Write its Advantages, Disadvantages & Applications.20247m

    Module 3: Force and Torque measurment

    What Is a Strain Gauge Sensor and How Does It Work? Write its Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is Strain Gauge?

    Resistive sensor measuring strain ϵ=ΔL/L\epsilon = \Delta L/L via resistance change. Bonded to structure, deforms with it.

    2. How It Works

    Resistance R=ρL/AR=\rho L/A. Strained → LL ↑, AA ↓ → RR changes: ΔR/R=GF⋅ϵ\Delta R/R = G_F \cdot \epsilon, GFG_F gauge factor (~2). Wheatstone bridge measures ΔR\Delta R: Vo=Vs⋅(ΔR/4R)V_o = V_s \cdot (\Delta R/4R) for quarter bridge.

    3. Advantages

    • High sensitivity for force/pressure/weight.
    • Small, cheap, static + dynamic.
    • Easy bridge interfacing.

    4. Disadvantages

    • Temperature drift (needs compensation).
    • Small signal (mV) needs amplification.
    • Bonding sensitive, hysteresis.
    • Nonlinear for large strain.

    5. Applications

    • Load cells, weighing scales.
    • Robot force sensing, torque measurement.
    • Structural health monitoring.
    • Pressure diaphragms.

    Final Answer

    Strain gauge = ΔR/R=GFϵ\Delta R/R=G_F\epsilon via Wheatstone bridge; advantages high sensitivity for force, used in load cells/robot force, disadvantages temperature drift and small signal.

  17. Q4b. What is a Ultrasonic sensor? How it Works? Types, Advantages, Disadvantages & Applications.20247m

    Module 3: Force and Torque measurment

    What is a Ultrasonic sensor? How it Works? Types, Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is Ultrasonic Sensor?

    Non-contact distance/proximity sensor using ultrasound (40kHz) time-of-flight.

    2. How It Works

    Transmitter emits chirp → reflects off object → receiver measures TOF TT, distance d=c⋅T/2d = c\cdot T/2, c≈343c≈343m/s air.

    3. Types

    Type Principle
    Transceiver (single) Same element TX/RX
    Separate TX/RX Two elements
    Analog Continuous dd voltage
    Digital Threshold binary

    4. Advantages

    • Works on any material/color, transparent.
    • Range 2cm–4m, low cost.
    • Not affected by light.

    5. Disadvantages

    • Slow (sound speed), 40ms per measurement.
    • Beam spread (30°), poor for narrow.
    • Temperature affects cc, soft materials absorb.
    • Minimum dead zone ~2cm.

    6. Applications

    • Robot obstacle avoidance, parking.
    • Level sensing (tank).
    • Medical imaging, non-destructive testing.

    Final Answer

    Ultrasonic = d=cT/2d=cT/2 TOF, types transceiver/separate, advantages material-independent range, used for robot navigation and level sensing but slow and beam-wide.

  18. Q5a. Write Hydraulic actuators: operating principle, advantage and disadvantage.20247m

    Module 4: Robotic actuators

    Write Hydraulic actuators: operating principle, advantage and disadvantage.

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    Worked Solution

    Answer

    Hydraulic Actuator

    Operating Principle: Pascal's law P=F/AP=F/A. Pressurized oil (50–300 bar) from pump → valve → cylinder/piston → linear/rotary motion. Force F=P⋅AF=P\cdot A, flow Q=A⋅vQ=A\cdot v.

    Components: Reservoir, pump, relief valve, directional control valve, cylinder, piston, filter.

    Advantages

    • High force/power density (tons).
    • High stiffness, good for heavy loads.
    • Smooth, precise with servo valve.
    • Self-lubricating.

    Disadvantages

    • Leakage, oil contamination, fire hazard.
    • Need power pack, bulky, noisy.
    • Slow response vs electric, temperature sensitive.
    • Maintenance high.

    Applications

    • Excavator, press, industrial robot heavy payload.

    Final Answer

    Hydraulic = Pascal F=PAF=PA via oil pressure, advantages high force, disadvantages leakage and bulk.

  19. Q5b. Compare hydraulic, Pneumatics and Electric Actuator.20247m

    Module 4: Robotic actuators

    Compare hydraulic, Pneumatics and Electric Actuator.

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    Worked Solution

    Answer

    Comparison

    Feature Hydraulic Pneumatic Electric (Motor)
    Medium Oil 50–300 bar Compressed air 5–10 bar Current
    Force Very high (tons) Low–medium Medium (gearing)
    Speed Medium Fast Variable, precise
    Stiffness High Low (compressible) High with servo
    Precision High with servo Low Very high
    Cleanliness Leakage, messy Clean Clean
    Cost/Maintenance High (pump, filters) Low Medium
    Power density Highest Low Medium
    Control Servo valve On/off, proportional Servo driver

    Advantages/Disadvantages Summary

    • Hydraulic: Heavy load, but leakage and bulk.
    • Pneumatic: Fast, cheap, clean, but low force and noisy.
    • Electric: Precise, clean, easy control, but limited force without gearbox.

    Applications

    • Hydraulic: Excavator, press.
    • Pneumatic: Pick-place, gripper, door.
    • Electric: Robotic joints, CNC, drones.

    Final Answer

    Hydraulic high force, pneumatic fast cheap, electric precise clean; choose per load/speed/precision.

  20. Q6a. What is a Torque sensor? How it Works? Types, Advantages, Disadvantages & Applications.20247m

    Module 3: Force and Torque measurment

    What is a Torque sensor? How it Works? Types, Advantages, Disadvantages & Applications.

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    Worked Solution

    Answer

    1. What is Torque Sensor?

    Sensor measuring twisting moment τ=r×F\tau = r \times F (Nm) on shaft.

    2. How It Works

    Twist angle θ=TL/(GJ)\theta = TL/(GJ) or strain on shaft. Transduction via strain gauges at 45° (max shear) on shaft, Wheatstone bridge measures ΔR\Delta R.

    • Reaction: Static mount measures reaction torque.
    • Rotary: Slip rings/telemetry for rotating shaft.

    3. Types

    Type Principle
    Strain gauge ΔR/R\Delta R/R on shaft
    Magnetoelastic Permeability change
    SAW Frequency shift
    Optical Twist angle via encoder

    4. Advantages

    • Control joint effort, assembly.
    • Overload protection.
    • Small, high sensitivity.

    5. Disadvantages

    • Temperature drift, needs calibration.
    • Slip ring wear for rotary.
    • Cross-sensitive to bending.

    6. Applications

    • Robot joint torque control, grinding, screwing.
    • Automotive engine, steering.
    • Prosthetics.

    Final Answer

    Torque = strain on shaft at 45° via bridge; types strain gauge/magnetoelastic; used for robot joint control with high sensitivity but temperature drift.

  21. Q6b. Define Servo motor and explain in brief any type of servo motor, also write its application, advantage and disadvantage.20247m

    Module 5: Introduction to motors

    Define Servo motor and explain in brief any type of servo motor, also write its application, advantage and disadvantage.

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    Worked Solution

    Answer

    Definition

    Servo motor: Closed-loop actuator with motor + feedback sensor (encoder/pot) + driver that controls position/velocity precisely via error correction e=θref−θactuale=\theta_{ref}-\theta_{actual}.

    Types (explain one: DC Servo)

    DC Servo: DC motor + encoder + PID controller. Input PWM/analog, encoder feedback, driver H-bridge controls direction/speed. Types: DC, AC, brushless.

    Working: Controller compares desired vs actual via encoder → PID → H-bridge → motor rotates → encoder updates until error zero.

    Applications

    • Robot joints, CNC, robotic arm, gimbal.
    • Conveyor, 3D printer.

    Advantages

    • High precision, fast response, high torque with gear.
    • Closed-loop, no step loss (vs stepper).

    Disadvantages

    • Costly, needs tuning (PID), complexity, requires feedback, hunting.

    Final Answer

    Servo = motor+feedback closed-loop; DC servo via encoder PID; advantages precision, disadvantages cost and tuning, used in robot joints/CNC.

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  23. Q7a. Write and construct in detail of Variable Reluctance (VR) Stepper Motor, application, advantage and disadvantage.20247m

    Module 5: Introduction to motors

    Write and construct in detail of Variable Reluctance (VR) Stepper Motor, application, advantage and disadvantage.

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    Worked Solution

    Answer

    Variable Reluctance (VR) Stepper Motor

    Construction: Stator 6 salient poles with windings (3 phases), rotor 4 soft-iron salient poles, no magnets/windings, air gap small. Ferromagnetic.

    MermaidDiagram
    Rendering diagram…

    Working: Energize phase A → stator A poles become electromagnets → rotor minimizes reluctance aligns with A. Sequentially energize B, C → rotor steps 30° (360/(6*4/2)). Step angle =360/(Ns⋅Nr/(Ns−Nr))=360/(N_s \cdot N_r/(N_s-N_r)).

    Advantages: Simple, cheap, no magnets, high speed, no detent.

    Disadvantages: Low torque vs PM/hybrid, vibrations, low damping.

    Applications: Low-cost positioning, printer carriage, clock.

    Final: VR stepper soft-iron rotor steps by reluctance minimization, simple low torque.

  24. Q7b. Write and construct in detail Series motors: Component, application, advantage and disadvantage.20247m

    Module 5: Introduction to motors

    Write and construct in detail Series motors: Component, application, advantage and disadvantage.

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    Series Motor (DC Series)

    Components: Field winding series with armature, commutator, brushes, stator/rotor iron.

    Construction: Field coil in series → same current IaI_a flows through field and armature. Flux ϕ∝Ia\phi \propto I_a, torque T∝ϕIa∝Ia2T \propto \phi I_a \propto I_a^2.

    Working: Supply → series field → armature → torque high at low speed, speed N∝V/ϕN \propto V/\phi.

    Advantages: Very high starting torque, suitable for traction.

    Disadvantages: Speed dangerously high at no load, poor speed regulation, sparks.

    Applications: Electric train, crane, hoist, starter motor.

    Final: Series motor field series with armature T∝Ia2T\propto I_a^2, high starting torque for traction.

  25. Q8a. Describe Belt transmission: Component, application, advantage and disadvantage.20247m

    Module 6: Motion transmission

    Describe Belt transmission: Component, application, advantage and disadvantage.

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    Belt Transmission

    Components: Driving pulley, driven pulley, belt (flat, V, timing) tensioned, idler.

    Working: Friction (or teeth for timing) transmits motion. Velocity ratio i=N1/N2=D2/D1i = N_1/N_2 = D_2/D_1.

    Advantages: Low cost, quiet, distance transmission, overload slip protects, damping.

    Disadvantages: Slip/creep, limited power, tension maintenance, temperature sensitive, not precise.

    Applications: Conveyor, robot wrist belt drive, 3D printer timing belt, fan.

    Final: Belt pulley friction/timing transmission i=D2/D1i=D_2/D_1, cheap quiet but slip.

  26. Q8b. Describe Gear transmission: Component, application, advantage and disadvantage.20247m

    Module 6: Motion transmission

    Describe Gear transmission: Component, application, advantage and disadvantage.

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    Gear Transmission

    Components: Pinion and gear (spur, helical, bevel, worm) meshing teeth on pitch circles. Velocity ratio i=Z2/Z1i=Z_2/Z_1, torque T2=T1iηT_2=T_1 i \eta.

    Working: Teeth push, positive drive, no slip.

    Advantages: High power, precise ratio, compact, high efficiency (95%), long life.

    Disadvantages: Costly, noise, backlash, lubrication needed, fixed centers.

    Applications: Robot gearbox, differential, CNC, automotive.

    Final: Gear teeth positive drive i=Z2/Z1i=Z_2/Z_1, precise high power but noisy and backlash.

  27. Q9a. Write short note on: Potentiometer20247m

    Module 2: Position and velocity measurment

    Write short note on: Potentiometer

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    Potentiometer

    Definition: Variable resistor with wiper, converts linear/angular position to voltage.

    Construction: Resistive track (carbon/conductive plastic/wire) + wiper sliding, 3 terminals: two ends + wiper.

    Working: Supply VrefV_{ref} across track, wiper voltage Vo=Vref⋅(x/L)V_o = V_{ref} \cdot (x/L), xx position. Linear pot V∝xV\propto x, rotary V∝θV\propto\theta.

    Advantages: Cheap, simple, absolute (no homing), low power.

    Disadvantages: Contact wear, friction, limited resolution, noise, limited life, loading.

    Applications: Robot joint position feedback (low-cost), joystick, volume control, calibration.

    Final: Potentiometer Vo=Vrefx/LV_o=V_{ref}x/L cheap absolute position but wear.

  28. Q9b. Write short note on: Gyroscopes20247m

    Module 2: Position and velocity measurment

    Write short note on: Gyroscopes

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    Gyroscope

    Definition: Sensor measuring angular velocity (°/s) and orientation via angular momentum.

    Principle: Coriolis effect on vibrating mass: Fc=−2mω×vF_c = -2m\omega \times v. MEMS tuning fork vibrates, rotation induces secondary vibration amplitude ∝ ω\omega.

    Types:

    Type Principle
    MEMS vibratory Coriolis on tuning fork
    Optical (FOG) Sagnac interferometer
    Mechanical Spinning rotor

    Advantages: Measures angular rate, drift compensation with accelerometer (IMU).

    Disadvantages: Drift integrates to angle error, temperature sensitive, cost for optical.

    Applications: Drone stabilization, robot orientation, IMU, camera gimbal, navigation.

    Final: Gyroscope Coriolis ω\omega sensor, types MEMS/FOG, used for angular rate in IMU with drift.

  29. Q9c. Write short note on: Interaction sensors20247m

    Module 1: Sensor classifications and characteristics

    Write short note on: Interaction sensors

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    Interaction Sensors

    Definition: Sensors detecting interaction between robot and environment/human (contact, force, proximity, touch, intention).

    Types:

    Type Measures
    Tactile Pressure/force, slip
    Force/Torque Fx,Fy,FzF_x,F_y,F_z, τ\tau
    Proximity (IR/ultrasonic) Nearby presence
    Physiological EMG, EEG for HRI
    Social Vision, sound for gesture

    Working: Transduction of interaction force/proximity → electrical.

    Applications: Collaborative robots (safety), haptics, handshake detection, assembly (force control).

    Advantages: Enables safe human-robot collaboration.

    Disadvantages: Fusion complexity, calibration.

    Final: Interaction sensors = tactile/force/proximity/physiological for HRI, enabling compliant interaction.

  30. Q9d. Write short note on: 2D and 3D velocity measurement20247m

    Module 2: Position and velocity measurment

    Write short note on: 2D and 3D velocity measurement

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    2D and 3D Velocity Measurement

    2D Velocity: Vector v⃗=(vx,vy)\vec{v}=(v_x,v_y) in plane. Methods:

    • Wheel odometry: v=ωrv = \omega r, two wheels → vx,ωzv_x, \omega_z.
    • Optical flow: Camera estimates (u,v)(u,v) pixel/frame → vworldv_{world}.
    • 2D LIDAR Doppler: Frequency shift Δf=2v/λ\Delta f = 2v/\lambda.
    • IMU + GPS: Integrate ax,aya_x,a_y.

    3D Velocity: v⃗=(vx,vy,vz)\vec{v}=(v_x,v_y,v_z).

    • 3D optical flow / stereo vision: Depth ZZ via disparity, vz=ΔZ/Δtv_z = \Delta Z/\Delta t.
    • Doppler LIDAR / Radar: 3D fdf_d.
    • IMU 6-DOF: Accelerometer + gyro fusion (Kalman) → v3Dv_{3D}.
    • VIO: Visual-Inertial Odometry.

    Comparison:

    Feature 2D 3D
    Sensors Encoders, 2D LIDAR, single camera Stereo camera, 3D LIDAR, IMU
    Complexity Low High
    Applications Mobile base, AGV Drone, manipulator

    Final: 2D = planar (vx,vy)(v_x,v_y) via odometry/optical flow, 3D adds vzv_z via stereo/Doppler/IMU fusion.

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