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Module 2: Position and velocity measurment

20247m

What is an Optical encoder? How it Works? Write its Types, Advantages, Disadvantages & Applications.

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Answer

1. What is Optical Encoder?

Device that converts rotary/linear position to digital pulses via light interruption. Resolution =360°/2n=360°/2^n where nn tracks.

2. How It Works

LED → Code disk (opaque/transparent sectors) → Photodetector. Rotation interrupts beam → pulses count = angle, quadrature phase → direction.

  • Incremental: Tracks A/B 90° shifted → pulses, index Z. Count pulses ΔN\Delta N → angle θ=ΔN×\theta = \Delta N \times resolution.
  • Absolute: nn concentric tracks Gray code → unique nn-bit word per position, no homing.

3. Types

Type Principle Output
Incremental (quadrature) Two tracks A/B Pulses + direction
Absolute nn-track Gray Absolute nn-bit code
Linear Strip scale Linear position
Rotary Disk Angle

4. Advantages

  • High resolution (0.1°0.1°), accuracy.
  • Non-contact (no wear vs potentiometer).
  • Digital output directly to controller.
  • Fast response.

5. Disadvantages

  • Incremental loses position on power-off (needs homing).
  • Dust/light contamination sensitive.
  • Costlier than potentiometer for low resolution.

6. Applications

  • Robot joint feedback, servo motors.
  • CNC, 3D printer, conveyor positioning.
  • Mobile odometry.

Final Answer

Optical encoder = light-interruption position sensor; counts pulses (incremental) or reads Gray code (absolute); high-resolution non-contact feedback for robot joints/CNC, needs homing for incremental.

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