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Module 3: Force and Torque measurment

20247m

What is a Torque sensor? How it Works? Types, Advantages, Disadvantages & Applications.

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Answer

1. What is Torque Sensor?

Sensor measuring twisting moment τ=r×F\tau = r \times F (Nm) on shaft.

2. How It Works

Twist angle θ=TL/(GJ)\theta = TL/(GJ) or strain on shaft. Transduction via strain gauges at 45° (max shear) on shaft, Wheatstone bridge measures ΔR\Delta R.

  • Reaction: Static mount measures reaction torque.
  • Rotary: Slip rings/telemetry for rotating shaft.

3. Types

Type Principle
Strain gauge ΔR/R\Delta R/R on shaft
Magnetoelastic Permeability change
SAW Frequency shift
Optical Twist angle via encoder

4. Advantages

  • Control joint effort, assembly.
  • Overload protection.
  • Small, high sensitivity.

5. Disadvantages

  • Temperature drift, needs calibration.
  • Slip ring wear for rotary.
  • Cross-sensitive to bending.

6. Applications

  • Robot joint torque control, grinding, screwing.
  • Automotive engine, steering.
  • Prosthetics.

Final Answer

Torque = strain on shaft at 45° via bridge; types strain gauge/magnetoelastic; used for robot joint control with high sensitivity but temperature drift.

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