Industrial Polymers & Advanced Materials (8 hrs) · Engineering Chemistry

Introduction of Organic reactions, Polymerization: free-radical, ionic and condensation mechanisms; degree of polymerization

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Organic Reactions & Polymerization Mechanisms, Degree of Polymerization

1. Basic organic reaction types (primer)

  • Substitution: one group replaces another. CH3Cl+OH−→CH3OH+Cl−CH_3Cl + OH^- \to CH_3OH + Cl^-.
  • Addition: across double bond. CH2=CH2+Br2→CH2Br−CH2BrCH_2=CH_2 + Br_2 \to CH_2Br-CH_2Br.
  • Elimination: loss of small molecule to form double bond. CH3CH2OH→CH2=CH2+H2OCH_3CH_2OH \to CH_2=CH_2 + H_2O.
  • Rearrangement: skeleton reshuffles (carbocation shift).

Bond breaking: homolysis (one electron each → free radicals) vs heterolysis (both electrons to one fragment → carbocation + carbanion). Homolysis drives radical polymerization; heterolysis drives ionic polymerization.

2. Free-radical polymerization (e.g. polyethylene, PS, PVC)

Initiator (benzoyl peroxide) splits on heating: I→2R∙I \to 2R^\bullet.

  1. Initiation: R∙+CH2=CHX→R−CH2−C˙HXR^\bullet + CH_2=CHX \to R-CH_2-\dot{C}HX.
  2. Propagation: radical adds monomer repeatedly, chain grows: ∼CH2−C˙HX+CH2=CHX→∼CH2−CHX−CH2−C˙HX\sim CH_2-\dot{C}HX + CH_2=CHX \to \sim CH_2-CHX-CH_2-\dot{C}HX.
  3. Termination: coupling (2∼∙→2\sim^\bullet \to dead chain) or disproportionation (H-transfer → one saturated + one unsaturated end).

Features: needs vinyl monomer, tolerant of moisture, broad molecular-weight distribution, branching by chain transfer.

3. Ionic polymerization

  • Cationic: initiator BF3+H2O→H+[BF3OH]−BF_3 + H_2O \to H^+[BF_3OH]^-; H+H^+ adds to alkene giving carbocation; monomers: isobutylene, styrene (electron-donating groups stabilize C+C^+). Killed by water/bases — needs dry, low T.
  • Anionic: initiator nn-BuLi gives carbanion; monomers: styrene, acrylonitrile, butadiene (electron-withdrawing groups stabilize C−C^-). Living polymers possible (no natural termination) → block copolymers.

4. Condensation (step-growth) polymerization

Monomers with two functional groups join with loss of small molecule (water, HCl). Example nylon-6,6:

n H2N−(CH2)6−NH2+n HOOC−(CH2)4−COOH→nylon-6,6+2n H2On\,H_2N-(CH_2)_6-NH_2 + n\,HOOC-(CH_2)_4-COOH \to \text{nylon-6,6} + 2n\,H_2O
  • Any two oligomers can join at any time (vs chain-growth where only monomer adds to active end).
  • Needs exact 1:1 stoichiometry for high molecular weight; MnM_n rises slowly then steeply at >98% conversion.

5. Degree of polymerization (DP)

DP=total monomer unitstotal chains=MnM0DP = \frac{\text{total monomer units}}{\text{total chains}} = \frac{M_n}{M_0}

where MnM_n = number-average molecular weight, M0M_0 = monomer weight.

Numerical: polystyrene Mn=104,000M_n = 104{,}000, styrene M0=104M_0 = 104 → DP=1000DP = 1000. Higher DP → higher strength, TgT_g, viscosity, but harder to process.

Exam Points

  • Homolysis vs heterolysis + one example each of substitution/addition/elimination (2–3 marks).
  • Three steps of free-radical mechanism with equations (5 marks favourite); contrast cationic vs anionic monomer choice.
  • Condensation example (nylon/terylene) + DP definition and one numerical (3 marks).
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